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This mining flameproof SVG (static var generator) provides dynamic reactive-power compensation for underground coal-mine power systems. It responds in less than 10 ms, keeps the system voltage stable over long supply lines, raises the power factor, compensates harmonics and suppresses voltage fluctuation and flicker.
The compact, modular units have high power density and are easy to maintain; several units can be connected in parallel. It is used in many large and medium-sized coal mines in China.
| Voltage | 660 V, 1140 V, 3.3 kV, 6 kV, 10 kV |
|---|---|
| Capacity per unit | 300 / 500 kvar (660 / 1140 V), 1.8 Mvar (3.3 kV), 2.5 / 3.2 Mvar (6 kV), 5 Mvar (10 kV) |
| Parallel operation | Several units in parallel or in multi-level schemes |
| Response time | below 10 ms |
| Cooling | heat-pipe air cooling, or water cooling with separated inner and outer circuits |
| Explosion protection | Ex d [ib] I |
Reactive-power and harmonic compensation in underground coal-mine substations and long feeders.
For each order we can provide the technical data sheet, outline drawing, routine test report and, for explosion-proof equipment, a copy of the Ex certificate that matches the nameplate marking. Tell us in the inquiry which documents your project or your inspector requires, so they are prepared before shipment.
The marking Ex d [ib] I combines a flameproof enclosure ("d") for the power section with intrinsically safe ("ib") control and signal circuits. Group I equipment is designed for underground coal mines where methane (firedamp) and coal dust may be present.
| Model | Voltage | Capacity | Size L × W × H (mm) | Weight (kg) |
|---|---|---|---|---|
| WJ-300/660 | 660 V | 300 kvar | 1779 × 1180 × 1250 | 2000 |
| WJ-300/1140 | 1140 V | 300 kvar | 1779 × 1180 × 1250 | 2000 |
| WJ-500/1140 | 1140 V | 500 kvar | 1779 × 1180 × 1250 | 2000 |
| WJL2-1800/3.3 | 3300 V | 1800 kvar | 2635 × 1241 × 1646 | 5500 |
| WJL2-2500/6 | 6000 V | 2500 kvar | 3500 × 1270 × 1680 | 6000 |
| WJL2-3200/6 | 6000 V | 3200 kvar | 3500 × 1270 × 1680 | 6500 |
| WJL-5000/10 | 10000 V | 5000 kvar | 4404 × 1220 × 1626 | 10500 |
WJ = flameproof SVG for low voltage; WJL / WJL2 = chain-type (cascaded) units for 3.3 - 10 kV.
The SVG is a voltage-source IGBT inverter connected to the mine supply through a reactor. By setting the amplitude and phase of its output voltage it generates exactly the reactive current the network needs, smoothly and steplessly, and can swing from full capacitive to full inductive output in a few milliseconds. It also works as an active filter (APF) and cancels the 5th, 7th, 11th and 13th harmonics of converters, shearers and other non-linear loads.
| Supply | Three-phase 50 Hz, 660 V / 1140 V / 3300 V / 6000 V / 10000 V; operation up to 120 % voltage |
|---|---|
| Compensation | Power factor above 0.95 within the rated capacity; 5th, 7th, 11th and 13th harmonics filtered to GB/T 14549-93 |
| Response | As fast as 5 ms |
| Reliability | Design life 20 years, MTBF above 750,000 h, MTTR below 5 min |
| Control | Instantaneous current detection, SPWM current tracking, direct current closed loop, DC-link voltage balancing; floating-point DSP and FPGA, 16-bit A/D |
| Communication | RS485, Modbus; fibre-optic signals for HV isolation |
| Power devices | IGBT (Infineon, Fuji) |
| Cooling | Heat-pipe air cooling, or water cooling with separated inner and outer circuits |
| Explosion protection | Ex d [ib] I (flameproof with intrinsically safe circuits) |
| Environment | Underground coal mines, 0 to +40 °C, humidity below 90 % non-condensing, up to 1000 m; storage -25 to +55 °C |
Protection covers over- and under-voltage, overload, overcurrent and short circuit, phase loss, reactor over-temperature, cooling-water conductivity, flow, temperature and pressure, fan and communication faults, DC over-voltage, IGBT failure, cell over-temperature and broken fibre. The last 100 faults are stored and can be exported.
The this unit covers 300 kvar / 500 kvar.
Rated voltage: 660 V, 1140 V, 3.3 kV, 6 kV, 10 kV. Other voltages can be checked on request.
The marking is Ex d [ib] I. Tell us the zone, gas group and temperature class of your site and we confirm the right version.
Cooling method: heat-pipe air cooling, or water cooling with separated inner and outer circuits.
For a fast, accurate quotation please send: rated power (kW), voltage and frequency, motor rating and load type, supply voltage, hazardous-area requirements, quantity and destination port. For a replacement, a photo of the old motor nameplate is the quickest way to match it. Lead time (about 80 days), documents and shipping are explained on our Export Service page.
Yes. Wolong Nanyang explosion-proof motors, both low-voltage and high-voltage, are available with ATEX and IECEx certificates for Europe and international projects, and GOST for the Russian market. Tell us which certificate you need when you ask for a quote.
Yes. For new projects we quote and select the model to your requirements. For a replacement, please send a nameplate photo or outline drawing of the old motor, and we will match the shaft height, mounting and installation dimensions.
Yes. Schorch, Brook Crompton and Morley belong to the Wolong Electric Group, and we can supply Wolong motors built to replace them, matched to your mounting dimensions.
Yes. We ship worldwide on CIF terms, or you can use your own forwarder. The usual production time is about 3 months, depending on the model and quantity.
Rated power (kW), voltage and frequency, number of poles or speed, Ex marking or hazardous zone, mounting type (e.g. B3, B35, V1), quantity and destination port. A nameplate photo of the old motor helps if it is a replacement.
Send us your requirements. An engineer will reply with a model check and price within 24 hours.