Mining Flameproof SVG Reactive Power Compensator
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Mining Flameproof SVG Reactive Power Compensator

Wolong mining flameproof SVG (static var generator) for coal mines: 660 V - 10 kV, 300 kvar - 5 Mvar per unit, response from 5 ms, Ex d [ib] I.
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  • Genuine Wolong NanyangOriginal factory nameplate, test report and documents
  • Certified for hazardous areasATEX, IECEx, CSA, EAC, CNEX and CCC certificates held by Wolong Nanyang
  • Model check in 24 hoursEngineers match power, voltage, Ex marking and mounting
  • Worldwide deliverySeaworthy export packing, CIF or with your forwarder

Product Description

This mining flameproof SVG (static var generator) provides dynamic reactive-power compensation for underground coal-mine power systems. It responds in less than 10 ms, keeps the system voltage stable over long supply lines, raises the power factor, compensates harmonics and suppresses voltage fluctuation and flicker.

The compact, modular units have high power density and are easy to maintain; several units can be connected in parallel. It is used in many large and medium-sized coal mines in China.

Key Specifications

Voltage660 V, 1140 V, 3.3 kV, 6 kV, 10 kV
Capacity per unit300 / 500 kvar (660 / 1140 V), 1.8 Mvar (3.3 kV), 2.5 / 3.2 Mvar (6 kV), 5 Mvar (10 kV)
Parallel operationSeveral units in parallel or in multi-level schemes
Response timebelow 10 ms
Coolingheat-pipe air cooling, or water cooling with separated inner and outer circuits
Explosion protectionEx d [ib] I

Applications

Reactive-power and harmonic compensation in underground coal-mine substations and long feeders.

Documents Supplied

For each order we can provide the technical data sheet, outline drawing, routine test report and, for explosion-proof equipment, a copy of the Ex certificate that matches the nameplate marking. Tell us in the inquiry which documents your project or your inspector requires, so they are prepared before shipment.

Related Products

Explosion Protection Explained

The marking Ex d [ib] I combines a flameproof enclosure ("d") for the power section with intrinsically safe ("ib") control and signal circuits. Group I equipment is designed for underground coal mines where methane (firedamp) and coal dust may be present.

Models

ModelVoltageCapacitySize L × W × H (mm)Weight (kg)
WJ-300/660660 V300 kvar1779 × 1180 × 12502000
WJ-300/11401140 V300 kvar1779 × 1180 × 12502000
WJ-500/11401140 V500 kvar1779 × 1180 × 12502000
WJL2-1800/3.33300 V1800 kvar2635 × 1241 × 16465500
WJL2-2500/66000 V2500 kvar3500 × 1270 × 16806000
WJL2-3200/66000 V3200 kvar3500 × 1270 × 16806500
WJL-5000/1010000 V5000 kvar4404 × 1220 × 162610500

WJ = flameproof SVG for low voltage; WJL / WJL2 = chain-type (cascaded) units for 3.3 - 10 kV.

How It Works

The SVG is a voltage-source IGBT inverter connected to the mine supply through a reactor. By setting the amplitude and phase of its output voltage it generates exactly the reactive current the network needs, smoothly and steplessly, and can swing from full capacitive to full inductive output in a few milliseconds. It also works as an active filter (APF) and cancels the 5th, 7th, 11th and 13th harmonics of converters, shearers and other non-linear loads.

  • Power factor above 0.95; line current down by 30 % or more, so cables and mobile substations carry more load
  • Supports the voltage at the far end of long underground feeders, typically 5 % or more
  • Damps voltage fluctuation and flicker from impact loads
  • Central, group or local (terminal) compensation; units can run in parallel or in several levels with the surface compensation

Technical Data

SupplyThree-phase 50 Hz, 660 V / 1140 V / 3300 V / 6000 V / 10000 V; operation up to 120 % voltage
CompensationPower factor above 0.95 within the rated capacity; 5th, 7th, 11th and 13th harmonics filtered to GB/T 14549-93
ResponseAs fast as 5 ms
ReliabilityDesign life 20 years, MTBF above 750,000 h, MTTR below 5 min
ControlInstantaneous current detection, SPWM current tracking, direct current closed loop, DC-link voltage balancing; floating-point DSP and FPGA, 16-bit A/D
CommunicationRS485, Modbus; fibre-optic signals for HV isolation
Power devicesIGBT (Infineon, Fuji)
CoolingHeat-pipe air cooling, or water cooling with separated inner and outer circuits
Explosion protectionEx d [ib] I (flameproof with intrinsically safe circuits)
EnvironmentUnderground coal mines, 0 to +40 °C, humidity below 90 % non-condensing, up to 1000 m; storage -25 to +55 °C

Protection covers over- and under-voltage, overload, overcurrent and short circuit, phase loss, reactor over-temperature, cooling-water conductivity, flow, temperature and pressure, fan and communication faults, DC over-voltage, IGBT failure, cell over-temperature and broken fibre. The last 100 faults are stored and can be exported.

Common Questions

What power range does the this unit cover?

The this unit covers 300 kvar / 500 kvar.

Which voltages are available for the this unit?

Rated voltage: 660 V, 1140 V, 3.3 kV, 6 kV, 10 kV. Other voltages can be checked on request.

Which explosion protection does the this unit have?

The marking is Ex d [ib] I. Tell us the zone, gas group and temperature class of your site and we confirm the right version.

How is the this unit cooled?

Cooling method: heat-pipe air cooling, or water cooling with separated inner and outer circuits.

How to Order

For a fast, accurate quotation please send: rated power (kW), voltage and frequency, motor rating and load type, supply voltage, hazardous-area requirements, quantity and destination port. For a replacement, a photo of the old motor nameplate is the quickest way to match it. Lead time (about 80 days), documents and shipping are explained on our Export Service page.

Frequently Asked Questions

Do your explosion-proof motors have ATEX and IECEx certificates?

Yes. Wolong Nanyang explosion-proof motors, both low-voltage and high-voltage, are available with ATEX and IECEx certificates for Europe and international projects, and GOST for the Russian market. Tell us which certificate you need when you ask for a quote.

Can this motor replace my existing motor?

Yes. For new projects we quote and select the model to your requirements. For a replacement, please send a nameplate photo or outline drawing of the old motor, and we will match the shaft height, mounting and installation dimensions.

Can you supply replacements for Schorch, Brook Crompton or Morley motors?

Yes. Schorch, Brook Crompton and Morley belong to the Wolong Electric Group, and we can supply Wolong motors built to replace them, matched to your mounting dimensions.

Can you ship to my country, and what is the lead time?

Yes. We ship worldwide on CIF terms, or you can use your own forwarder. The usual production time is about 3 months, depending on the model and quantity.

What information do you need for a quotation?

Rated power (kW), voltage and frequency, number of poles or speed, Ex marking or hazardous zone, mounting type (e.g. B3, B35, V1), quantity and destination port. A nameplate photo of the old motor helps if it is a replacement.

Get a Quote for Mining Flameproof SVG Reactive Power Compensator

Send us your requirements. An engineer will reply with a model check and price within 24 hours.

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